Healthcare

Case Study: Mission-Critical Intra-Hospital Communication System
Sector: Healthcare / Mission-Critical Systems
Nature of Project:
BFO Systems developed a high-reliability intra-hospital communication system designed for secure speech transmission, room identification, and ‘follow-the-light’ navigation during emergency Code Blue events. Given the mission-critical nature of the system, proven industrial and military-grade components were required, ensuring absolute reliability and robustness.
Tech Stack Used:
Microcontroller: Microchip PIC17C756 (EPROM-based for maximum stability)
Memory:
16KB of program memory
902 bytes of RAM
External EEPROM for non-critical event logging
Displays & Indicators:
Static LCD alphanumeric displays
LED-based directional guidance system
Audio Processing:
Manchester encoding & decoding of ADPCM data handled by FPGAs
PWM-driven sirens & system sounds, with lookup tables stored in program memory
Communication Protocol: RS-485 high-resilience network for inter-server data sharing
Major Challenge Overcome:
Memory Constraints & Real-Time Processing in a Mission-Critical System
The system’s microcontroller, PIC17C756, had just 16KB of program memory and 902 bytes of RAM, yet needed to handle real-time speech encoding, emergency alerts, and directional light guidance across large hospital corridors.
To ensure reliable operation within these constraints, BFO Systems:
Wrote all code in assembly for precise timing control and memory efficiency.
Eliminated dynamic memory allocation to prevent unpredictable behaviour.
Stored all mission-critical string tables in program memory, ensuring emergency instructions were always accessible.
Used lookup tables in program memory for PWM-driven sirens and system sounds, avoiding unnecessary computations.
Additionally, the system supported 64 LED guidance nodes per server, which could be daisy-chained via RS-485, allowing hospitals to expand the system across wards and buildings while maintaining resilience.
Outcome:
BFO Systems delivered a stable, ultra-reliable hospital emergency communication system that provided:
· Secure speech transmission without degradation.
· Instant directional lighting guidance for emergency responders.
· Scalable hospital-wide networking using RS-485.
· Resilient mission-critical performance, even in power-loss scenarios.
This system dramatically improved response times during Code Blue events, ensuring medical teams could quickly navigate to critical situations without delays or confusion.
